Helium was engaged by Rust-Oleum to complete an evaluation on its current operational model with the core objective of assessing its current 3PL Warehousing model and providing ways to optimise the end-to-end process and find margin improvement opportunities due to sub-optimal performance levels.  At the conclusion of the initial diagnostic – helium’s services were retained to implement the identified solutions

Key achievements

Investment Gain

>$500k

Reduction in SSA claims

222%

Role-specific training

>60 hours

YoY reduction in stock write-offs

$50k

improvement to dispatch times

45%

less claims for pick variances p/mth

~55

SOP’s – developed & recorded

20+

efficiency gained in process times for core inventory tasks

>48%

Overview

Challenge

  • 3PL Warehousing had unclear expectations and measurement framework for KPI’s and Service Expectations

  • Inventory position proved to be a root cause issue – Inventory Management framework required improvement

  • Existing team had evolved and required tools and training to manage outsourced 3PL

Solution

  • Facilitated an RFP for 3PL Warehousing services

  • Negotiated a new SLA for 3PL Warehousing services

  • Implemented an updated end-to-end Inventory Management program

  • Developed and implemented processes and framework to manage 3PL providers

Outcome

  • >15% savings on Warehousing-related costs

  • Improved speed-to-market

  • Standardised processes

  • Optimised supplier management

  • Improved decision making

  • Empowered workforce

Customer response

“They were hands on and prepared to help complete detailed work to support delivery of short-term initiatives. Ultimately, the project delivered financial gains/margin improvements in excess of our initial expectations. Our 3PL’s are operating significantly more effectively than ever before, at a lower cost base!”

Jack Hurst, General Manager – Rust-Oleum

Probably the best consulting investment I’ve been directly associated with. Our 3PL partner are a much better business for our investment in helium. The tide has lifted all our boats!”

Nigel Meakins, Managing Director – Rust-Oleum

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Case Study - Better Living Products